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William and Mark Bird and the Founding of Hopewell Furnace (1339 hits)

Among those far-seeing men whose imaginations became fired with the dream of building an American iron industry was William Bird, believed of Dutch ancestry and born in Raritan, N. J., in 1703. He went to work for Thomas Rutter, the pioneer ironmaster, at Pine Forge, where in 1733 he earned a woodchopper's wages of 2 shillings and 9 pence per cord.

Before very long, however, young Bird went into business for himself. He acquired extensive lands west of the Schuylkill in the vicinity of Hay Creek, where he built the New Pine Forges in 1744. At this time also he began the construction of Hopewell Forge, believed to have been located at, or near, the present Hopewell Furnace site. Later still, in 1755, he built Roxborough (Berkshire) Furnace. By 1756, he had taken up 12 tracts of land containing about 3,000 acres. The estate upon which his forges stood was alone valued at £13,000 in 1764; and long before his death, in 1761, he had become an important figure in the life of eastern Pennsylvania. His residence, built in 1751, can still be seen in Birdsboro, where it is now used by the Y. M. C. A. It serves as a good example of domestic architecture in that time and place.

Mark Bird, the enterprising son of William Bird, took charge of the family business upon his father's death in 1761, and soon expanded it. The next year, he went into partnership with George Ross, a prominent Lancaster lawyer, and together they built Mary Ann Furnace. This was the first blast furnace west of the Susquehanna River. Eight or nine years later, apparently abandoning or dismantling his father's earlier Hopewell Forge, Mark Bird erected Hopewell Furnace on French Creek, 5 miles from Birdsboro. The date 1770—71 is cut into a huge block of stone at one of the corners near the base of the Hopewell Furnace stack. At the same time, he built Gibraltar (Seyfert) Forge, also in Berks County. All the Birdsboro forges eventually came under his control, and to these works he added a slitting mill before 1779. An inventory of his properties lists for that year: 10,883 acres of land, 1 furnace, 2 forges and two-thirds interest in Spring Forge, 1 slitting mill, 1 saw mill, 2 pleasure carriages, 28 horses, 30 working oxen, 18 horned cattle, 12 negroes, 1 servant, and £3,767 cash. Bird also seems to have built a nailery about this time, although the tax lists do not mention it. Even after the Revolutionary War, when mounting debts fastened themselves on his investments, he continued to expand, building a forge and slitting mill in 1783 at the Falls of the Delaware River, opposite Trenton, in partnership with his brother-in-law, James Wilson.

Few details are available regarding the Hopewell of these years, for most of the original records are gone. In appearance, no doubt, it was not too different from the village of later years, with the furnace and adjoining structures as its center, and the office, Big House, barn, and tenant houses clustered about it. The inhabitants were mostly of Anglo-Saxon stock, in part original settlers and in part recent arrivals from the Old World. Very few of the early names reflect the German element, which predominated in this section. Most numerous perhaps were the Welsh (with names like Williams, Lewes, Davis, and Welsh), followed by the English. Among the English was Joseph Whitaker, a woodchopper who came to America with the British Army during the Revolution and settled near the furnace about 1782. Three of his many children who worked for the furnace in time became wealthy ironmasters, establishing ironworks in several States; and one of his great-grandsons—Samuel Whitaker Pennypacker—became Governor of Pennsylvania in 1903. These early workmen labored hard for Mark Bird, with whom they got along quite well.

That Mark Bird was prosperous, we may judge from the fact that in 1772 he became the highest taxpayer in the county, supplanting John Lesher, of Oley Furnace, and in 1774 the county increased the assessment on Hopewell Furnace sixfold. This expansion continued through the early years of the war.

By 1778, members of Bird's family were living in the Big House at Hopewell, which was enlarged, probably, in 1774. There is some doubt as to the years when Bird lived at Hopewell, but available evidence would seem to indicate from 1778, at least, to 1788.

The furnace had a production capacity of 700 tons per year before 1789, according to one contemporary authority, making it second only to Warwick Furnace with 1,200 tons. This estimate is probably correct, for in the blast of 1783, for which there is record, Hopewell produced 749-1/2 tons of pig iron and finished castings. Pig iron was its principal product, of course, with pots and kettles, stoves, hammers and anvils, and forge castings following in that order. The number of men employed is not known, but it was probably less than 50, including woodchoppers and colliers. The workmen were both freemen and indentured servants. An interesting entry in a surviving daybook for 1784 gives the names of five indentured workmen, two English and three Irish, and states that they were paid 14 pounds 8 shillings each—"as per Indenture"—upon the expiration of their terms of servitude. Negroes were also employed at Hopewell throughout its history, mostly as carters, but there is no indication that any of them were slaves. Bird did possess slaves and three of the four extant county assessment returns show that among his properties assessed for tax purposes there were 12 Negroes in 1779, 12 in 1781, and 2 in 1786, but it is not known whether any of them were employed at Hopewell or at one of Bird's forges.

http://www.cr.nps.gov/history/online_books...
Posted By: Steve Williams
Saturday, November 29th 2014 at 8:53AM
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Colonial Iron Industry in Pennsylvania

Other ironworks were soon afterwards established in New Jersey and Maryland. Principio, the first ironworks in the latter colony (1715), was owned in part by Augustine Washington, the father of George Washington. But it was in Pennsylvania that colonial iron manufacture was destined for its most striking expansion. Scattered over the southern portion of the State—especially in the Schuylkill Valley, in the wide Susquehanna Valley, along the beautiful blue Juniata, and across the wooded Alleghenies—may still be found the ruins of old furnaces. Each ruin—a pile of stones intertwined with leaves and the wild growth of bramble—was once the scene of great activity, the center of a community where the ironmaster and his dependents lived and labored.

Although the majority of such "iron plantations" had their origins in the eighteenth century, many remained until the nineteenth, and even later. With the development of large-scale capitalistic enterprise and consolidation after the Civil War, however, they gradually disappeared and became mere memories.

Not a single ironworks was built in Pennsylvania until long after the English Quakers settled there, although William Penn knew of the presence of iron ore in his colony and was himself connected with iron manufacture in England. The first colonists, mostly Dutch and Swedes, were concerned primarily with fighting for a foothold in the New World, and they made their livelihood by farming, shad fishing, and trade with the Indians. Other nationalities came in after 1681, bringing many families whose names were to become famous in the early American iron industry. There were Englishmen like Thomas Rutter, William Bird, and John Ross; men of Welsh origin like James Morgan, Thomas Potts, and James Old; and Germans like John Lesher and Henry William Stiegel, the latter perhaps better known for his great work in the field of glass manufacture. Other pioneer ironmasters claimed Ireland, Scotland, and France as their place of birth. Many of the sons of these men also learned the iron business, so that by 1800 most of the important industrial leaders of Pennsylvania were native-born.

The first bloomery forge in Pennsylvania was built in 1716 by Thomas Rutter, near what is now Pottstown. Three or four years later, aided by his friend Thomas Potts, Rutter also built the colony's first furnace, Colebrookedale. Further south, at Coventry, Samuel Nutt, Sr., built a bloomery forge which in time became the famous Coventry Iron Works, boasting refinery forges, a blast furnace, and even a steel furnace. It was the first in the province, built in 1732. Mordecai Lincoln, great-great grandfather of President Abraham Lincoln, was one of the partners. After this, progress was rapid. By 1771, there were more than 50 iron forges and furnaces in the province, and at the close of the eighteenth century, iron plantations had been established as far as the western borders of Pennsylvania, and even beyond. Reading (Redding), Warwick, Coventry, Cornwall, Hopewell, Mount Hope, Durham, and Elizabeth were but a few among these many early works, the ruins of which stand today as monuments to a race of fearless ironmasters who faced tremendous difficulties in obtaining capital, securing skilled workmen, and dealing with metallurgical problems in an age of experimentation.

Saturday, November 29th 2014 at 3:19PM
Steve Williams
Few were more diligent at resisting slavery or more adept at self-reinvention then Cuff Dix. Mark Bird called him Cuff, but acknowledged that he went by Cuff Dix and advertised for him accordingly. In May 1775, he left Pennsylvania's Birdsboro Forge for several months, which galled Bird because Cuff Dix was, as the ironmaster put it the following year, "a most excellent hammerman." Nor did it please Bird that Cuff Dix "always changes his name, and denies his master," though he respected the forgeman's intelligence, warning that anyone "that takes him up must be careful in examining of him." Not long after Cuff Dix was dragged back to work, he bolted again. With exasperation, Bird noted that Cuff Dix "has often run away, changed his name, denied that the subscriber was his master, and been confined in several gaols in this province; he was employed the greatest part of last summer by a person near Dilworth's town, in Chester County." Hoping to cut off that avenue of escape, Bird threatened that anyone "who shall harbour said Negroe shall be dealt with as the law directs, and his name not omitted in a future advertisement." Bird feared that the runaway sought refuge elsewhere: "As Negroes in general think that Lord Dunmore is contending for their liberty, it is not improbable that said Negroe is on his march to join his Lordship's own black regiment, but it is hoped he will be prevented by some honest Whig from effecting it." Whatever happened to Cuff Dix, he at least got away from Bird. In 1780, he registered eighteen slaves. Cuff Dix was not among them.

John Bezis-Selfa
Forging America

Sunday, November 30th 2014 at 1:47PM
Steve Williams
Robert?
Monday, December 1st 2014 at 9:10AM
Steve Williams
Don't be a ***** Robert.
Monday, December 1st 2014 at 4:59PM
Steve Williams
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